$re = '/(?<=^).{1,50}(?:\n|$)|.{1,50}(?:\n|$)|.{1,50}/ms';
$str = 'I wish to split
a long text into chunks
of nn chars max.
To take as much chars as I can in each
chunk but importantly I want to finish each
chunk in a
linebreak
inorder to
avoid word split in the middle.
If there was no single linebreak in all of the nn chars, ... split a word to 2 chunks.
';
preg_match_all($re, $str, $matches, PREG_SET_ORDER, 0);
// Print the entire match result
var_dump($matches);
Please keep in mind that these code samples are automatically generated and are not guaranteed to work. If you find any syntax errors, feel free to submit a bug report. For a full regex reference for PHP, please visit: http://php.net/manual/en/ref.pcre.php